hayward super pump installation guide

This manual contains information for the proper installation and operation of the Hayward Super Pump Series. The instructions in this manual MUST be followed precisely. Failure to install according to defined instructions will void warranty.

Introduction

The Hayward Super Pump is a high-performance, energy-efficient pump designed for in-ground swimming pools and spas. It is engineered to meet the demanding requirements of today’s pool systems, providing superior performance while reducing maintenance requirements. To ensure safe and proper operation, it is essential to carefully read and understand this manual before installing or operating the Hayward Super Pump. This manual provides detailed instructions and information on installation, operation, maintenance, and troubleshooting.

The Hayward Super Pump is known for its quiet operation, reliable performance, and long lifespan. It features a powerful motor, a self-priming design, and a large debris basket that helps to prevent clogging and extend the pump’s lifespan. The Super Pump also offers convenient and user-friendly controls, allowing pool owners to easily adjust the pump’s speed and settings. Whether you are a professional installer or a homeowner, this manual will guide you through the process of installing, operating, and maintaining your Hayward Super Pump.

Safety Precautions

Before you begin installing or operating your Hayward Super Pump, it is crucial to prioritize safety. This product should be installed and serviced only by a qualified professional. Failure to follow these instructions can cause severe injury and/or death.

Always disconnect the power supply to the pump before performing any maintenance or repairs. Ensure that the electrical supply available agrees with the motor’s voltage, phase, and cycle, and that the wire size is adequate for the HP (kW) rating and distance from the power source. All electrical wiring MUST be performed by a licensed electrician, and MUST conform to local codes and NEC regulations.

When handling the pump, use caution to avoid potential injury from sharp edges or moving parts. Wear appropriate personal protective equipment, such as safety glasses and gloves, when working with the pump. Never attempt to operate the pump if you are not familiar with its operation or if you suspect a problem with the pump.

Always refer to the specific safety instructions provided in this manual for detailed information on safe handling and operation of your Hayward Super Pump.

Tools and Materials

To ensure a successful installation of your Hayward Super Pump, you will need to gather the necessary tools and materials. These may vary depending on your specific pump model and installation requirements, but generally include⁚

• Screwdriver (Phillips and flathead)
• Wrench set (adjustable and socket wrenches)
• Pipe cutter or hacksaw
• Tape measure
• Level
• Pliers (channel locks and needle nose)
• Wire strippers
• Electrical tape
• PVC pipe and fittings (as needed)
• Pipe sealant (Teflon tape or pipe dope)
• Pump base or mounting bracket (if not included)
• Hardware (screws, nuts, bolts, washers)
• Electrical conduit and fittings (as needed)
• Safety glasses and gloves

It is recommended that you consult the specific installation instructions for your pump model for a complete list of tools and materials required.

Pump Location and Installation

The proper location and installation of your Hayward Super Pump are crucial for optimal performance and longevity. Here’s a breakdown of key considerations⁚

• Pump Placement⁚ Locate the pump as close to the pool as practical to minimize suction line length and reduce friction loss. Ensure the pump is positioned on a solid, level surface, preferably above ground level to prevent water from entering the motor compartment.
• Piping and Connections⁚ Use PVC pipe for suction and discharge lines, ensuring smooth transitions and minimizing friction. Securely connect the pump to the suction and discharge lines using appropriate fittings and pipe sealant. Ensure all valves are open when the pump is running.
• Electrical Connections⁚ All electrical wiring must be performed by a licensed electrician and must conform to local codes and NEC regulations. Ensure the electrical supply available matches the motor’s voltage, phase, and cycle, and that the wire size is adequate for the HP (kW) rating and distance from the power source.

Before starting the pump, carefully review the specific installation instructions for your model, as variations may exist.

Pump Placement

The strategic placement of your Hayward Super Pump plays a significant role in its efficiency and longevity. Here’s what to consider⁚

• Proximity to the Pool⁚ Position the pump as close to the pool as feasible. This minimizes the length of suction lines, reducing friction loss and improving suction efficiency. Shorter lines also make maintenance and troubleshooting easier.
• Level and Solid Surface⁚ Ensure the pump rests on a level, solid surface. This prevents the pump from shifting or tilting, which could disrupt its operation and potentially damage the motor. A concrete pad or a well-supported platform is ideal.
• Above Ground Level⁚ Position the pump above ground level if possible; This helps prevent water from entering the motor compartment during heavy rainfall or flooding. It also allows for easier access for maintenance and repairs.

Remember, the specific placement instructions may vary slightly depending on your pump model. Always consult the manufacturer’s manual for detailed guidance.

Piping and Connections

Properly connecting the piping to your Hayward Super Pump is crucial for its performance and the overall efficiency of your pool system. Here are the key steps and considerations⁚

• Suction Piping⁚ Use high-quality PVC or ABS piping for the suction lines. Ensure they are sized appropriately for your pump’s flow rate. Avoid sharp bends or kinks in the suction lines, as these can restrict flow and reduce pump efficiency. The suction lines should be as short and direct as possible to minimize friction loss.
• Discharge Piping⁚ The discharge piping carries the water from the pump to the filter or other equipment. Again, use high-quality PVC or ABS piping, sized appropriately for your pump’s flow rate. Make sure the discharge piping slopes upward slightly to prevent air pockets from forming and hindering water flow.
• Valves⁚ Install valves on both the suction and discharge lines for easy isolation during maintenance or repairs; A check valve on the discharge line prevents backflow into the pump when it’s not running.
• Connections⁚ Use high-quality fittings and adhesives to ensure secure and leak-free connections. Avoid using threaded connections, as these can be prone to leaks over time.

Always consult your Hayward Super Pump manual for specific piping and connection details for your model. If you’re not comfortable with the installation, it’s best to hire a qualified professional.

Electrical Connections

Connecting the Hayward Super Pump to your electrical system requires careful attention to safety and proper wiring. This section outlines the crucial steps involved⁚

• Disconnection⁚ Before you begin any electrical work, always disconnect power to the pump at the circuit breaker. This is essential for your safety and prevents accidental shocks.
• Grounding⁚ The pump must be properly grounded to prevent electrical shock hazards. The ground wire should be connected to a dedicated ground rod or the electrical system’s grounding bus.
• Wire Size⁚ Ensure the wire size is adequate for the pump’s amperage rating. A qualified electrician can determine the appropriate wire size based on the distance from the power source and the pump’s electrical load.
• Junction Box⁚ Install a weatherproof junction box near the pump to house the wiring connections.
• Terminals⁚ Connect the wires to the pump’s terminals, matching the color codes (black, white, and green) to the correct terminals. Consult the pump’s manual for specific terminal identification.
• Inspection⁚ After making all electrical connections, have a qualified electrician inspect the wiring to ensure it meets all safety standards and local electrical codes.

Remember, electrical work can be dangerous. If you’re unsure about any aspect of the electrical connections, it’s best to seek help from a licensed electrician.

Priming the Pump

Priming a Hayward Super Pump is essential before starting it for the first time or after it has been drained. This process fills the pump with water, eliminating air pockets that can impede its operation. Here’s how to prime your Hayward Super Pump⁚

1. Check Valves⁚ Ensure all suction and discharge valves are open. This allows water to flow freely through the system.
2. Fill the System⁚ Fill the pool and surrounding plumbing lines with water. The water level should be above the pump’s intake line.
3. Manual Priming⁚ If the pump has a manual priming feature, use it to draw water into the pump. This is typically done by pushing a lever or button.
4. Automatic Priming⁚ Some Hayward Super Pumps have an automatic priming system. If your pump has this feature, it will automatically draw water into the pump when the motor is turned on.
5. Run the Pump⁚ Turn on the pump and let it run for a few minutes. This allows the pump to fully prime and circulate water through the system.
6. Check for Air⁚ Listen for any air noises coming from the pump. If you hear air being expelled, continue to run the pump until all air is eliminated.

If the pump does not prime within five minutes, stop the motor and check for any obstructions or leaks in the suction lines. If you’re unsure about any part of the priming process, consult the Hayward Super Pump manual or a qualified service technician.

Testing and Operation

After successfully installing and priming your Hayward Super Pump, it’s essential to test its operation and ensure it runs smoothly. This involves verifying proper functionality and addressing any potential issues. Follow these steps for testing and operating your Hayward Super Pump⁚

1. Visual Inspection⁚ Before starting the pump, visually inspect all connections, hoses, and wiring for any signs of leakage or damage. Ensure all connections are secure.
2. Initial Run⁚ Turn on the pump and let it run for a few minutes, observing its operation. Listen for any unusual noises, vibrations, or signs of strain.
3. Flow Check⁚ Inspect the flow rate of water through the filter and return lines. The flow should be consistent and strong, indicating proper pump performance.
4. Pressure Gauge⁚ If your system has a pressure gauge, check the pressure reading. It should be within the manufacturer’s recommended range.
5. Temperature Monitoring⁚ For variable speed pumps, monitor the motor temperature. It should not overheat, indicating proper operation.
6. Performance Adjustment⁚ For variable speed pumps, adjust the pump’s speed settings to optimize energy efficiency and water circulation.
7. Troubleshooting⁚ If you encounter any issues during testing, refer to the troubleshooting guide in your Hayward Super Pump manual or contact a qualified service technician for assistance.

Regularly testing and monitoring your Hayward Super Pump will ensure its optimal performance and longevity. This helps prevent unexpected problems and keeps your pool water clean and circulating properly.

Maintenance and Troubleshooting

Regular maintenance is crucial for ensuring the longevity and optimal performance of your Hayward Super Pump. It involves simple tasks that help prevent issues and keep your pump running smoothly. Here are some essential maintenance tips and troubleshooting steps⁚

1. Clean the Basket⁚ Regularly clean the pump basket to remove debris and prevent clogging. This ensures efficient water flow and prevents strain on the pump.
2. Check the Impeller⁚ Inspect the impeller for wear and tear, especially if you notice reduced water flow. A worn impeller can be replaced.
3. Lubricate Bearings⁚ Periodically lubricate the pump bearings according to the manufacturer’s recommendations. This reduces friction and wear.
4. Inspect Shaft Seal⁚ Check the shaft seal for leaks. Replace it if necessary to prevent water from entering the motor.
5. Clean Motor⁚ Keep the motor clean and free of debris. Avoid using water to clean it as it can cause damage.
6. Electrical Connections⁚ Inspect electrical connections for loose wires or corrosion. Ensure they are secure and properly insulated.
7. Troubleshooting⁚ If you encounter problems with your Hayward Super Pump, refer to the troubleshooting guide in your manual. This guide provides solutions to common issues.
8. Professional Service⁚ For more complex issues or if you are unsure about troubleshooting steps, contact a qualified service technician for assistance.

By following these maintenance and troubleshooting guidelines, you can keep your Hayward Super Pump operating efficiently and extend its lifespan. Remember to always consult your owner’s manual for specific instructions and recommendations for your pump model.

Warranty Information

Hayward Pool Products stands behind the quality and reliability of their products. The Hayward Super Pump, like many other Hayward products, comes with a limited warranty that covers defects in materials and workmanship for a specific period. Understanding the terms of your warranty is crucial to ensure you receive the necessary support if issues arise.

Here’s a general overview of warranty information for Hayward products, but it’s essential to refer to the specific warranty details provided in your Hayward Super Pump manual⁚

• Warranty Period⁚ The Hayward Super Pump typically has a warranty period of one year from the date of purchase. However, specific components, like the motor, might have extended warranties.
• Coverage⁚ The warranty typically covers defects in materials and workmanship. This means if the pump malfunctions due to a manufacturing fault, Hayward will repair or replace it under the warranty.
• Exclusions⁚ The warranty usually excludes damage caused by misuse, neglect, improper installation, accidents, or the use of non-Hayward parts.
• Registration⁚ It’s essential to register your Hayward Super Pump to activate the warranty. You can usually do this online or by contacting Hayward directly.
• Claims⁚ To file a warranty claim, contact Hayward Pool Products or your authorized Hayward dealer. You will likely need to provide proof of purchase and details of the issue.

It’s essential to keep your warranty information readily available, including your registration details and proof of purchase. This will streamline the process of filing a claim if necessary. Remember, the warranty is a valuable resource that protects your investment in a Hayward Super Pump. Always consult your specific warranty documentation for complete details.